Tray Erector/Tray Former Manufacturer and Supplier in Chennai

Technosmart Automation Pvt. Ltd., is a top tray erector manufacturers and suppliers in Chennai. We are providing the tray erector or also known as tray former A Tray Erector is a machine which erects or forms trays which are used in case erecting and packaging applications. The tray erector can fold, form, and glue trays, which can then be filled, loaded and sealed. Tray Erectors are stationed at the end of the production line and can be integrated with case erectors and other case erecting equipment.

Different Tray Erector is compatible with different style trays and tray sizes and operates at different speeds depending on machine. Tray Erectors are available with automatic tray loading or top loading configurations, and with floor footprints to suit your space.

Working Principle of our Tray Erector

One of the leading tray erector manufacturers in Chennai, these tray former are manufactured with new technological innovation that can smoothly handles complex tasks through these steps such as:

  • Blank Feeding: The flat carton blanks are placed in a magazine or hooper that are ready to be picked up for forming.
  • Blank Pickup & Positioning: A vacuum suction system or mechanical arms pick up a single blank and position it accurately on the forming section.
  • Tray Forming: The blank is folded along pre-scored creases using guides, mechanical arms, or pneumatic cylinders to shape it into a tray.
  • Adhesive Application (if required): Glue or adhesive tape is applied to secure the flaps and ensure the tray remains intact. For getting the strong bond, these machines use hot-melt glue systems for strong bonding.
  • Tray Sealing & Locking: The formed tray is pressed to secure its shape, using mechanical or pneumatic pressure to ensure a firm hold.
  • Tray Discharge: The finished tray is then ejected onto a conveyor or stacking system, ready for further packaging processes.

Technical Specifications of Tray Erector

For more clarifications about our Tray erector, we have mentioned below a technical sheet such as;

Specification Details
Speed Up to 20 trays/min
Tray Range* Min: 150(L) x 100(W) x 20(H) mm
Max: 400(L) x 300(W) x 200(H) mm
Machine Dimensions L-2500mm, W-1500mm, H-1800mm
Machine Weight 1200kg (Approx.)

Features and Benefits of using Tray Erector

Being the best tray erector suppliers in Chennai, our tray former are filled with various types of features and gives higher performance such as:

  • Versatile Tray Configurations: These tray formers has the higher ability to handle multiple types of tray styles such as RSC, HSC, Bliss, Corner Post, etc. It can support various industrial sectors such as food, pharmaceuticals and e-commerce with customizable tray designs. This can increases more productivity.
  • Customizable Software with AI Algorithms: Our new premium types of tray erectors are now installed with intelligent software that can automatically adjust the speed, glue patterns and folding techniques based on the material properties. With minimum human intervention, it can optimize material waste and also improves tray qualities.
  • High-Speed and Automated Operation: Our tray erectors are connected withhigh speed motor and fully automatic systems to perform more with high speed tray forming capabilities. This feature can increases productivity and reduces labor cost as well by handling large volumes with minimal human interventions.
  • Precision Folding and Gluing Mechanism: Our tray formers are installed with sensors and servo-driven folding arms and hot melt adhesive glue systems for keeping more accuracy in the folding systems. It can ensure accurate tray formation with strong and reliable booming.

Applications of our Tray Erector

The leading tray erector suppliers in Chennai, our new technological tray erector is made with pure form of materials and new technological updates to perform better in multiple types of industrial sectors such as:

  • Pharmaceutical Industry: Our tray former machines are highly used in pharmaceutical industry and able to pack medicines and other types of delicate medical products. The automation process in these machines helps for making accurately tray formation which is essential factor for maintaining product stability. Tray erectors also facilitate easy stacking and transportation of pharmaceutical goods.
  • Beverages Industry: In the beverages industry, packaging of different types of product is challenging case. Our tray erectors can easily create sturdy trays for holding bottles, cans and cartons. These are integrated with fast and efficient motors which can helps for boosting the production and speed.
  • Automotive Parts Packaging: For packing large quantity of products in the automotive industry, our tray erectors are highly used for packing small and medium sized components. These trays help in organizing and securing parts such as nuts, bolts, and electrical connectors. The automation process in the machine reduces any inconsistencies in tray formation and improves packaging efficiency.
  • Food and Beverages Industry: These machines are highly demanded from the food and beverages industries to assemble trays for packaging fruits, vegetables and bakery products. It gives uniform and secure tray formation for giving more safety and maintaining product integrity during transportation and shipping over longer location.

One of the top tray erector manufacturers and suppliers in Chennai,we Technosmart Automation Pvt. Ltd., are offering the high quality of tray former. These machines are able to pack, fold, and glue trays, which can then be filled, loaded and sealed. In our all types of tray former machines, we have used pure form of raw materials for improving the durability structure and able to use them into outside environment also. Contact us today for more information!

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