Tray Erector/Tray Former Manufacturer and Supplier in Hyderabad

Technosmart Automation Pvt. Ltd., is a top tray erector manufacturer and supplier in Hyderabad. We are providing the tray erector or also known as tray former A Tray Erector is a machine which erects or forms trays which are used in case erecting and packaging applications. The tray erector can fold, form, and glue trays, which can then be filled, loaded and sealed. Tray Erectors are stationed at the end of the production line and can be integrated with case erectors and other case erecting equipment.

Different Tray Erector is compatible with different style trays and tray sizes and operates at different speeds depending on machine. Tray Erectors are available with automatic tray loading or top loading configurations, and with floor footprints to suit your space.

Working Principle of Tray Erector

One of the leading tray erector manufacturers in Hyderabad, these tray former are manufactured with new technological innovation that can smoothly handles complex tasks through these steps such as:

  • Blank Feeding: The flat carton blanks are placed in a magazine or hopper, ready to be picked up for forming.
  • Blank Pickup & Positioning: A vacuum suction system or mechanical arms pick up a single blank and position it accurately on the forming section.
  • Tray Forming: The blank is folded along pre-scored creases using guides, mechanical arms, or pneumatic cylinders to shape it into a tray.
  • Adhesive Application (if required): Glue or adhesive tape is applied to secure the flaps and ensure the tray remains intact. For a strong bond, these machines use hot-melt glue systems.
  • Tray Sealing & Locking: The formed tray is pressed to secure its shape, using mechanical or pneumatic pressure to ensure a firm hold.
  • Tray Discharge:The finished tray is then ejected onto a conveyor or stacking system, ready for further packaging processes.

Technical Specifications of Tray Erector

For more clarifications about our Tray erector, we have mentioned below a technical sheet such as;

Specification Details
Speed Up to 20 trays/min
Tray Range* Min: 150(L) x 100(W) x 20(H) mm
Max: 400(L) x 300(W) x 200(H) mm
Machine Dimensions L-2500mm, W-1500mm, H-1800mm
Machine Weight 1200kg (Approx.)

Features and Benefits of using our Tray Erector

Being the best tray erector suppliers in Hyderabad, our tray former are filled with various types of features and gives higher performance such as:

  • Versatile Tray Configurations: These tray formers have the ability to handle multiple types of tray styles such as RSC, HSC, Bliss, Corner Post, etc. They support various industrial sectors such as food, pharmaceuticals, and e-commerce with customizable tray designs, increasing productivity.
  • Customizable Software with AI Algorithms: Our new premium tray erectors are now installed with intelligent software that can automatically adjust speed, glue patterns, and folding techniques based on material properties. With minimal human intervention, this optimizes material waste and improves tray quality.
  • High-Speed and Automated Operation: Our tray erectors are connected with high-speed motors and fully automatic systems to perform high-speed tray forming. This feature increases productivity and reduces labor costs by handling large volumes with minimal human intervention.
  • Precision Folding and Gluing Mechanism: Our tray formers are installed with sensors, servo-driven folding arms, and hot melt adhesive glue systems for greater accuracy in folding. This ensures accurate tray formation with strong and reliable bonding.

Applications of Tray Erector

The leading tray erector suppliers in Hyderabad, our new technological tray erector is made with pure form of materials and new technological updates to perform better in multiple types of industrial sectors such as:

  • Pharmaceutical Industry: Our tray former machines are highly used in the pharmaceutical industry and are able to pack medicines and other types of delicate medical products. The automation process in these machines helps in making accurate tray formations, which is an essential factor for maintaining product stability. Tray erectors also facilitate easy stacking and transportation of pharmaceutical goods.
  • Beverages Industry: In the beverages industry, packaging different types of products is a challenging case. Our tray erectors can easily create sturdy trays for holding bottles, cans, and cartons. These are integrated with fast and efficient motors, which helps in boosting production and speed.
  • Automotive Parts Packaging: For packing large quantities of products in the automotive industry, our tray erectors are highly used for packing small and medium-sized components. These trays help in organizing and securing parts such as nuts, bolts, and electrical connectors. The automation process in the machine reduces any inconsistencies in tray formation and improves packaging efficiency.
  • Food and Beverages Industry: These machines are highly demanded by the food and beverages industries to assemble trays for packaging fruits, vegetables, and bakery products. They provide uniform and secure tray formation for greater safety and maintaining product integrity during transportation and shipping over longer distances.

One of the top tray erector manufacturer and supplier in Hyderabad, we Technosmart Automation Pvt. Ltd., are offering the high quality of tray former. These machines are able to pack, fold, and glue trays, which can then be filled, loaded and sealed. In our all types of tray former machines, we have used pure form of raw materials for improving the durability structure and able to use them into outside environment also. Contact us today for more information!

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